Real Talk: The 495mm Halogen Infrared Lamp (1600W) for When You Need Serious Heat
We built this 495mm halogen infrared lamp for engineers who are tired of compromising. You need serious heat in a tight space. And you need it fast. This lamp was designed to do one thing really well: deliver focused, high-power energy exactly where you need it.
The Power Behind the Size
Here’s the thing about that 1600W rating on a 495mm tube—it wasn’t an accident. We struck a deliberate balance between watt density and the physical footprint. The result? You get a massive amount of heat without having to redesign your whole machine. But make no mistake, this isn’t a low-voltage unit. It needs a power supply that can truly handle it. That means your control circuitry has to be ready for the initial surge and the sustained load. The 495mm length, by the way, is a standard industrial size. That makes it a simple drop-in replacement for a lot of existing setups, but it also defines the space for your reflector and heat zone.
What’s Inside: Halogen, Quartz, and a Smart Connection
The magic happens inside the quartz envelope. The halogen cycle keeps the filament clean, which means the lamp can run hotter and brighter for longer than a standard infrared bulb. The payoff? Consistent output that you can rely on, day after day. And the quartz tube? It’s tough. It handles the shock of turning on and off quickly, which is just how things go on a busy shop floor. We went with a standard R7s connector for a reason. It gives you a secure, solid mount and a reliable electrical connection. No custom hardware needed. Inside, the filament is positioned perfectly along the focal axis. So when you pair it with a reflector, the heat goes where you point it. No wasted energy.
Where This Lamp Really Shines
This lamp is a workhorse for applications that demand fast, localized heating. Think plastic welding, thermoforming, curing adhesives, or drying components. The concentrated infrared output hits the target surface directly, instead of just heating up the air around it. That means shorter cycle times and less wasted energy. The compact size also gives you serious flexibility. You can retrofit older equipment or build tighter thermal zones into new machines. Just be honest with yourself about the trade-offs. A 1600W lamp packs a punch. Your machine’s cooling and thermal management have to be up to the task. If you don’t plan for the waste heat, you’re going to shorten the life of your components and risk inconsistent performance. Plan for the heat, and this lamp will reward you.